Manufacturers use several methods to produce intricate parts, including single-spindle machining and CNC machining. While each method has its place in manufacturing, multi-spindle machining is the best option for large-scale production.
As the name suggests, this method uses multiple spindles, typically mounted on a rotating drum, to machine workpieces simultaneously, which offers many benefits.
In this article, we’ll cover what those benefits are.
Multi-spindle screw machining significantly enhances production rates, making it one of the best methods for large-scale orders. By using multiple spindles at the same time, manufacturers can produce several parts simultaneously, dramatically increasing throughput compared to single-spindle machines, without compromising quality.
Multi-spindle machining also maintains high precision and uniformity across parts made from a variety of materials. The synchronized operation of multiple spindles ensures each part undergoes the same machining process, delivering consistent quality regardless of whether the material is plastic or metal. This consistency is especially vital in industries like aerospace, automotive, and medical devices, where precision is non-negotiable.
Many parts of the multi-spindle machining process can and are automated, reducing the need for manual intervention and allowing a smaller workforce to manage large-scale production effectively. This method also minimizes waste through its high precision and efficient nature—its accuracy means that each part is machined to exact specifications, reducing the likelihood of errors that lead to material wastage. Additionally, the advanced control systems in multi-spindle screw machines allow for more precise material usage, ensuring every bit of material is used effectively.
Multi-spindle machining is versatile, meaning that it is compatible with a wide range of materials, from tougher materials like stainless steel to softer metals like aluminum, brass, and copper, plastics, and other composites. Most multi-spindle machines are equipped with advanced control systems and variable spindle speeds, allowing them to adjust to the unique properties of different materials automatically.
Lastly, multi-spindle machines can be set up to follow specific design parameters, meaning that various components can be made simultaneously with different dimensions, thread patterns, and other specialized features. This flexibility is crucial for industries requiring custom components for specific applications where standard sizes and shapes are not sufficient.
Are you interested in learning more about multi-spindle screw machining? Reach out to AmTech today.
Founded in 1995, we’re an OEM-approved Tier 1 & Tier II parts manufacturer offering many capabilities, including single- and multi-spindle screw machining, to businesses throughout the United States, Mexico, Canada, and Western Europe. We use Swiss screw machines to produce millions of pieces per SKU annually. We can manufacture components up to 24 inches long with an outer diameter of up to three inches and tolerances of +/-.001 inch. Our multi-spindle operations include form turning, drilling, reaming, boring, thread rolling, and more.
Please contact us to learn more about our capabilities or to request a quote.