Shaft Welding To Combine Complex Sections & Multiple Materials
AmTech OEM can manufacture welded shafts with a diameter of 25mm to 200mm and a length of 25mm to 1016mm.
Friction Welding
OEM customers face daily challenges of material pricing vs. product performance, causing pump shaft manufacturing to become more expensive as raw material cost increases occur.
To reduce manufacturing costs, many customers have started using friction welding as an efficient option for production cost reduction.
Friction welded shafts are produced when multiple parts are pressed together through a precise rotating movement. This high speed movement creates friction that results in elevated temperature levels. The heat enables both parts to achieve a plastic like state that forges the parts together into a permanent connection.
The actual friction welded shafts require very unique technology that incorporates state of the art monitoring controls. This process is used on specific applications only.
Laser Welding
Similar to Friction Welding, laser welded shafts allow clients to further customize shaft design. The laser welding process uses the energy from a concentrated laser beam to melt and fuse two parts together.
Laser welded shafts are perfect for heavy stress workloads and shaft assemblies that require multiple grades of steel materials.
Materials
Acetal
Aluminum
Carbon Steel
Delrin
Brass
FLEXOR
Alloy Steel
Bronze
Nylon
Plastic
PEEK
Stainless Steel
Applications
Automotive
Construction
Defense
Electrical
Electronics
Heavy Equipment
Industrial Machinery
Marine
Medical Devices
Off-Highway
Pneumatics
Robotics
Services
Balancing
Broaching
Carburizing
CNC Machining
Forging
Grinding
Gun Drilling
Heat Treating
Honing
Keyways
Shaping
Spline Forming
Threading
Masterful Shaft Production
The AmTech Edge in Shaft Engineering
Renowned for its global certifications, vast experience, and a comprehensive international manufacturing network, AmTech is a frontrunner in precision shaft manufacturing.
Specialized Services
AmTech specializes in the production of various types of shafts, including custom, forged, gear, simple motor, spline, welded, and worm shafts, utilizing cutting-edge investment and die casting, as well as advanced machining and forging techniques.
Proven Industry Experience
Leveraging two decades of specialized experience in shaft production, AmTech guarantees the highest level of reliability and precision in OEM services, ensuring superior quality and craftsmanship in each shaft.
Global Manufacturing Reach
Effortlessly navigate supply chain challenges with AmTech’s robust and well-coordinated global manufacturing network.
Focused Expertise
AmTech is dedicated to supplying high-quality custom, forged, gear, simple motor, spline, welded, and worm shafts, meeting the specific requirements of original equipment manufacturer (OEM) clients.
Absolutely. Amtech OEM offers comprehensive rapid prototyping services. Our capabilities extend to producing custom prototypes using advanced techniques like 3D printing and precision machining. This service is crucial for validating design and function before mass production. We work closely with our clients to ensure prototypes meet stringent specifications and industry standards.
We're dedicated to collaborating with you in the design phase, offering value-add engineering services for manufacturability, material selection, and technical feasibility. This ensures cost-effective, high-quality designs for your industry.
We strive for prompt sample delivery. Our process includes a comprehensive review of design specifications, selection of optimal manufacturing methods (such as investment casting or precision machining), and quality control. This ensures that our samples promptly and professionally reflect the standards of full-scale manufacturing.
Yes, inventory management is a critical component of our service offerings. We employ a Just-In-Time (JIT) delivery system to optimize supply chain efficiency. This approach reduces inventory costs for our clients and ensures timely delivery, aligning with lean manufacturing principles.
We typically provide a quotation within 7-10 business days, depending on the project's complexity. Upon receiving an initial inquiry, we respond within 24-48 hours to arrange a detailed discussion about the project requirements. This discussion helps us understand the technical details, volume, and specific needs of your project, allowing us to provide a precise and comprehensive quote.
AmTech OEM excels in catering to diverse production volumes, from mid to high-volume manufacturing. Our processes prioritize flexibility, allowing us to adapt to varying demand levels while upholding high standards of quality and efficiency.
Our commitment to quality is unwavering. IATF16949, QS9000, and ISO 9001 certified production facilities. Our Quality Department employs advanced technology and stringent processes to meet diverse and demanding industry requirements. Whether for large OEMs or family-owned businesses, our goal is to deliver exceptional product quality tailored to each client's specific needs.
Yes, we have invested in cutting-edge 3D printing technology to offer a wide range of sample production options. This capability allows us to provide rapid and detailed prototypes, aiding in design validation and iteration. We encourage inquiries about our 3D printing capabilities to explore how we can best meet your prototyping needs with our advanced technological resources.
FAQs
Your Questions, Answered
If you have a question about our welded shaft services that isn’t listed here, please reach out to our expert team to discuss specifics of your project.
AmTech is an OEM approved Tier I & II manufacturer. From sampling phases through mass production, AmTech supports OEM clients with the most cost effective manufacturing processes.
