AmTech 25+ years of custom gear manufacturing services are well suited for high quality gears, related components and transmission gear assemblies on mid-to-high volume parts per customer specifications. All products are manufactured with the latest machinery capabilities with an emphasis on cost effective production. Our wide variety of custom gears includes: ring & pinion gearsets, worm / helical / planetary gears & gearboxes. Primary clients for AmTech gear technology are in the Automotive, Agricultural, Off-Highway, Machinery, Pump and climate control OEM / Tier 1 / Tier 2 manufacturing segments.

The high quality materials we use include carbon steel, stainless steel, bronze and plastics. We can also finish and heat treat parts, and offer just-in-time delivery services when required.

Common base materials for our gear products are steel, stainless steel, iron, bronze and composites which are converted into the final product by CNC turning, gear forging, conventional & non-circular grinding, hobbing, skiving, shaving, shaping, milling, honing, broaching with subsequent heat treatment & finishing. Whether your product is a new design, experiencing engineering / design changes or an existing production component – AmTech has the experience to support your project needs.

Gear Cutting

To precisely cut gear teeth, we fully equipped with top of the line Gleason Phoenix CNC tooth cutting machines. Also, we have Gleason Phoenix and Lorenz systems Machines for gear hobbing and gear shaping.

Gear Grinding

Precision tooth grinding of custom gears will result in parts that operate quietly and wear evenly (an OEM production note for high speed gear boxes and automotive applications). Our custom transmission gear tooth grinding capabilities include high production line capacity with the expertise of holding very tight tolerances. This accuracy of within 20 millionths of an inch, or one half of a micrometer are efficiently monitored with these cutting edge machines.

Custom Gear Manufacturing Capabilities & Tolerances

Spur Gears: Up to 24″ Diameter
Bevel Gears: Up to 24″ Diameter
General Turning: Up to 24″ Diameter
Worm Gears: Up to 24″ Diameter
Turning: ±0.0002″
Milling: ±0.0005″
Hobbing: To AGMA standards

Materials

Acetal

Aluminum

Carbon Steel

Delrin

Brass

Ductile Iron

Gray Cast Iron

Alloy Steel

Bronze

Nylon

Plastic

PEEK

Stainless Steel

Applications

Automotive
Biotechnology
Construction
Defense
Electrical
Electronics
Heavy Equipment
Industrial Machinery
Marine
Medical Devices
Off-Highway
Pneumatics
Robotics

Services

Broaching
Casting
Climb Hobbing
Conventional Hobbing
Forging
Grinding
Heat Treating
Honing
Flame Cutting
Lapping
Milling
Shaping
Shaving

Dependable Gear Manufacturing

The AmTech Edge in Gearing

AmTech is distinguished by its internationally recognized certifications, extensive expertise, and a comprehensive global manufacturing network, positioning it as a leading choice for specialized gear production.

Specialized Services

AmTech excels in delivering precision-crafted bevel gears, helical gears, plastic gears, ring & pinion sets, spur gears, and worm gears, leveraging advanced investment and die casting techniques, as well as expert machining and forging processes.

Focused Expertise

AmTech is committed to providing top-quality gears, including customized bevel, helical, plastic, ring & pinion, spur, and worm gears, catering to the specific needs of original equipment manufacturer (OEM) partners.

Global Manufacturing Network

Address supply chain complexities confidently with AmTech's integrated and expansive international production network.

Industry Experience

With two decades of specialized experience, AmTech offers unparalleled reliability in OEM gear manufacturing, ensuring premium quality and precision in every product.

The CNC milling machine cutting the sample gear part. The mechanical part manufacturing process by CNC milling

close up of a gear, stainless steel, background, engine background, generative ai, digital illustration.

Absolutely. Amtech OEM offers comprehensive rapid prototyping services. Our capabilities extend to producing custom prototypes using advanced techniques like 3D printing and precision machining. This service is crucial for validating design and function before mass production. We work closely with our clients to ensure prototypes meet stringent specifications and industry standards.

We're dedicated to collaborating with you in the design phase, offering value-add engineering services for manufacturability, material selection, and technical feasibility. This ensures cost-effective, high-quality designs for your industry.

We strive for prompt sample delivery. Our process includes a comprehensive review of design specifications, selection of optimal manufacturing methods (such as investment casting or precision machining), and quality control. This ensures that our samples promptly and professionally reflect the standards of full-scale manufacturing.

Yes, inventory management is a critical component of our service offerings. We employ a Just-In-Time (JIT) delivery system to optimize supply chain efficiency. This approach reduces inventory costs for our clients and ensures timely delivery, aligning with lean manufacturing principles.

We typically provide a quotation within 7-10 business days, depending on the project's complexity. Upon receiving an initial inquiry, we respond within 24-48 hours to arrange a detailed discussion about the project requirements. This discussion helps us understand the technical details, volume, and specific needs of your project, allowing us to provide a precise and comprehensive quote.

AmTech OEM excels in catering to diverse production volumes, from mid to high-volume manufacturing. Our processes prioritize flexibility, allowing us to adapt to varying demand levels while upholding high standards of quality and efficiency.

Our commitment to quality is unwavering. IATF16949, QS9000, and ISO 9001 certified production facilities. Our Quality Department employs advanced technology and stringent processes to meet diverse and demanding industry requirements. Whether for large OEMs or family-owned businesses, our goal is to deliver exceptional product quality tailored to each client's specific needs.

Yes, we have invested in cutting-edge 3D printing technology to offer a wide range of sample production options. This capability allows us to provide rapid and detailed prototypes, aiding in design validation and iteration. We encourage inquiries about our 3D printing capabilities to explore how we can best meet your prototyping needs with our advanced technological resources.

FAQs

Your Questions, Answered

If you have a question about our custom gear manufacturing services that isn’t listed here, please reach out to our expert team to discuss specifics of your project.

Other Capabilities

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OEMs Need Quality.
OEMs Trust AmTech.

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AmTech is an OEM approved Tier I & II manufacturer. From sampling phases through mass production, AmTech supports OEM clients with the most cost effective manufacturing processes.

100 Professional View Drive,
Freehold, NJ 07728

(732) 972-5400

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Custom Gear Manufacturing